Operator MES & OEE | Machine monitoring | Machine Monitoring | LEAN optimization
Production optimization and continuous improvement by Operator Systems – provider of the Overall Equipment Effectiveness (OEE) and Manufacturing Execution Systems (MES) systems.
Overall Equipment Effectiveness, OEE, MES, Manufacturing Execution Systems, Production control system, Machine integration, Machine monitoring, Production optimization, Production management, LEAN, Key performance indicator, Production KPI, Manufacturing KPI, KPI, Continuous improvement, Machine status
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Operator Production Optimizer
Operator Systems delivers a fast and flexible, standardized solution focused on solving business challenges specific to manufacturing companies. It provides easy-to-implement and easy-to-maintain solutions such as OEE, SPC, Quality Control and others.
At Operator Systems, we follow the Industry 4.0 technology including IIoT, Predictive analytics and cloud computing to help our customers to improve effectiveness and competitiveness. Some of our clients are world-recognized leaders and innovators.
Our customers are our best testimonials. Operator Systems has helped some of the largest manufacturing companies in the world, such as Continental, IKEA Industries (30+ production sites), Amcor and OSTP. We have more than 130 worldwide implementations.
VISIBILITY FOR IMPROVEMENTS ON PRODUCTION MANAGEMENT
Our customers are our best testimonials.
The Operator solution supports, leading World Class Manufacturing.
INDUSTRY 4.0 & IOT MANAGEMENT
The Operator solution seamlessly integrates with your resources to monitor, aggregate and provide data necessary for deeper analysis.
With strong analytics tool, you will be able to identify the root cause for a problem including interdependencies between different measures, e.g. stop reason, product produced and SPC values for temperature, humidity etc.
Operator provides the opportunity to quickly implement and evaluate continuous improvement activities. It helps you to monitor your production processes, alerts you if something unplanned is happening, and allows you to ascertain the effectiveness of your improvements. With KPI dashboards that points you directly to the currently most important problem / focus area.
OEE – PERFORMANCE MONITORING
With Operator, you can follow live KPIs, such as OEE performance. It displays real-time status as well as historical data so you can see which products or resources often fall outside the acceptable norms. Increased responsiveness means you can quickly identifying and responding to deviations in production, leading to increased efficiency.
Our background for using your OEE system is the fact that your OEE system has been tested by similar companies and that as a company with sites in several countries we have the opportunity to use the local language on the different screens.
In our opinion, this ensures that it becomes easier to integrate into the organization and thereby to make employees proactively work with it.
At the same time, "Operator" also has a number of other "tools" that we can use at a later date, and thus we can develop in collaboration with a single partner.
PETER MYLIUS BRUUN, PLANT MANAGER AT ESPERSEN
Production wise Operator has been a great success from day one and given us a platform which is incredibly well designed to meet future requirements.
LEIF JENSEN, FINANCIAL DIRECTOR AT VALD. BIRN A/S
The system covers the whole process from warehouse to production and sale. On top of that, we can spot and analyze flaws in both production and product, making maintenance and quality control much more efficient.
CEO KRISTIJAN BAUER, ERCO
For us the investment in Operator was not about fancy abbreviations like ROI and TCO. IT must support and ease production as well as ensure out certification audits best possible.
LEIF JENSEN, FINANCIAL DIRECTOR AT VALD. BIRN A/S
If we hadn’t implemented Operator and performed well, we probably wouldn’t have survived when the prices of raw materials surged in 2008.
CEO KRISTIJAN BAUER, ERCO
We operate in a challenging market and we cannot just invest in the latest technology, but need to focus on investing in the right technology that can ensure us a sound and rapid ROI, and that is flexible and future-proof – like Operator.
IT DIRECTOR HANS ERIK DALSGAARD, AROVIT PETFOOD
It gave us great advantages to be able to see directly where in production processes there was room for improvements. Operator gave us the advantage that it could do much more than mere monitoring.
DR. KRISTIJAN BAUER, PLANT MANAGER AT CONTINENTAL AG
The combination of understanding our urgency and their vast knowledge with various scanner systems and weighbridge management was clearly the factor that made the project run smooth – and on time.
KRISTIAN BONDE, IT MANAGER AT ARDO
In the beginning, we selected Operator because it was a standard system contrary to a specially designed system, because Operator was a known and well tested technology, and because it, apart from covering all our needs, is highly flexible and adaptable.
DR. KRISTIJAN BAUER, PLANT MANAGER AT CONTINENTAL AG
Instead of checking every pallet, we can use labels and traceability to find the pallets that need to be withdrawn. This has saved us a lot of money and costly time.
IT DIRECTOR HANS ERIK DALSGAARD, AROVIT PETFOOD
Operator is invaluable for collecting, using and visualize the information in our production.
CEO KRISTIJAN BAUER, ERCO
Now we have more accurate and secure data, reducing the risk of errors and thus the arguments with the suppliers involving our supply chain department, finance department etc.
KENNETH DAVIDSEN, FACTORY MANAGER AND SUPPLY CHAIN RESPONSIBLE AT ARDO DENMARK
We have discovered that each time Operator is successful in doing something new, we get five new ideas, of which everyone will provide us with great advantages.
DR. KRISTIJAN BAUER, PLANT MANAGER AT CONTINENTAL AG
Operator is an open and flexible system, thus it works very well with SAP. We enter production orders, sales orders etc. in SAP, which are then transferred to Operator.
HELENE HØYBY, PROJECT ENGINEER AT AMCOR
Thoughtful production management enables you to increase your company’s revenue by improving your manufacturing process. To increase the efficiency of your workplace, Operator production management software can help by continuously monitoring all processes and exposing the steps that need improvement.
Operator production management software capabilities
With production management software from Operator Systems, the turnaround time on any given job is significantly reduced by monitoring performance in real time. Production management software allows operators to make corrections in areas that are not performing satisfactorily. Implementing improvement actions does not guarantee immediate success, usually production improvement is an ongoing process, therefore production management software also allows you to track progress resulting from the implementation of improvements. Thanks to this, it is easy to assess whether the introduced changes have had a positive impact on productivity. Production management software is therefore a versatile tool that will allow any company to increase productivity and thus profits.
Production & Supply Chain management
Production management also works well in monitoring and improving the supply chain. Before goods get from production to distribution, there can be a number of mistakes or shortcomings that affect productivity, delays or even customer dissatisfaction. A responsible company should always ensure that the supply chain is optimized and properly managed. Supply chain management using IT systems from Operator Systems enables the efficient transfer of goods between links in the chain, which increases production efficiency.
Production management with the use of intelligent systems and special software is becoming a hallmark of modern companies that want to maximize efficiency, thus achieving considerable profit and customer and contractor satisfaction. It should be remembered that in every complex process there are elements that can be improved, therefore it is worth relying on the support of production management systems and software. They will allow you to save time needed to notice and define the problem and make the necessary changes. A modern company is an innovative approach to all aspects related to its operations. In the era of widespread digitization, intelligent production and supply chain management is essential to stand out from the competition.
What is supply chain management?
Supply chain management is the process of managing the flow of goods and services between the points of origin and destination for delivery.
There are four major steps in supply chain management: planning, sourcing, production, and distribution. The planning stage includes forecasting demand for products or services, identifying suppliers that can provide those products or services at a fair price, preparing contracts with suppliers that outline specifications and requirements, developing logistics to move goods from the supplier to the company’s distribution center or directly to customers.
It is essential for companies to track their supply chains in order to know if they are meeting customer demands. This is done by assessing how much inventory is on hand or how long it takes for an order to be fulfilled.
What is production management?
Production management is a type of project management that deals with the production and operation of a product.
This management consists of various stages such as conceptualization, development, production, and supply chain coordination. This concept was first introduced in the early 1960s in the United States.
Production managers are responsible for overseeing the operations involved in manufacturing goods and services. They’re also responsible for identifying any issues that might arise during this process and determining how best to solve them.
We are proud to announce that Mr. Henrik Billgren has accepted to be Operator Systems new Chairman of the Board. After 35+ years in the global ERP industry working as president for Intentia, VP M3 Industry Strategies and Product Development for Lawson and VP Product...
01/07/2022
How can you get more out of your existing manufacturing capacity? At Operator Systems, we concentrate on how we can assist manufacturing organizations in being more productive and efficient while utilizing their existing resources. We also understand how important it is to be aware of...
08/02/2022
How to implement and use modern tools to support production management: OEE, KPI, LEAN, Industry 4.0, to prepare a company for the dynamically changing market, taking environmental and social conditions into consideration. The last 2 years has been difficult for all of us and have...
22/11/2021
Operator Systems has sponsor the “Danish Cancer Society” Operator Systems family is aware that one of three Danes contract cancer at some point in their lives. Two of three have a family member suffering from cancer. Faced with these figures, the Danish Cancer Society aims...
16/07/2021
Operator Systems is proud to announce that another premium brand has joined the noble group of our system users. LAKRIDS BY BÜLOW, the best Danish Licorice Confectionery, has decided to invest in the Operator OEE platform to strengthen its effectiveness and to increase its market...
11/05/2021
As part of our strategy being able to offer a strong combination of our standard MES and OEE solution combined with implementation partners, we are happy to announce a partner alliance with CZA-NET. CZA-NET IT company was founded in 2005. The main area of their...
23/09/2020
Operator Systems sponsor the yearly Cancer campaign – “Break Cancer” Break Cancer is an ambitious headline. But that is nonetheless the goal that TV 2 and the Danish Cancer Society have set themselves. Not alone, but together with the Danes, because cancer is a common...
15/09/2020
To strengthen our team we welcome Magdalena Rataj – MES consultant, working out of our Krakow office. Magdalena is an experienced developer and IT consultant. She was educated at the AGH University of Science and Technology and has built up her experience in several companies,...
14/09/2020
Check out our new video and learn how you can monitor your production performance more effectively? The Operator OEE solution helps you to track effectiveness covering the entire production process. It delivers full visibility for improvements and helps You to produce more with fewer resources....
07/09/2020
Operator OEE machine monitoring module helps factories to improve continuously. At Operator Systems, we focus on how we can help manufacturing companies be more productive and effective using their current resources. We are furthermore aware of the strong demand for mobile and cloud plant monitoring...
30/09/2019
Operator Systems is proud to announce that we have entered into a new contract with a large international confectionery manufacturer. For competitive reasons we cannot at this stage release the name. The customer produces chocolate, liquorice and sugar confectionery in Denmark, Sweden and Poland.
27/09/2019
Manufacturing companies of all sizes are looking for ways to produce more with the same or less time and resources Is it good business to invest in an Operator OEE solution? See how Lantmännen Schulstad are utilizing the Operator OEE solution, and listen to their...
26/09/2019
The push towards Industry 4.0 seems to be a requirement to stay competitive in the future. But that doesn’t necessarily mean you need to invest a huge amount of money from the start. Starting or progressing on a journey towards Industry 4.0 is like learning...
28/05/2019
Knowledge of what happens in production makes it possible to guide to improvements in an easy way. “When we know exactly what is going on in the production, we can guide our customers to what can be improved and optimized. And that’s our heartbeat, our mission. To...
20/05/2019
Manufacturing companies of all sizes are looking for ways to produce more with the same or less time and resources. Ardo decided to implement the Operator MES & OEE solution to fulfill this requirement.See how they have utilized the Operator solution. Ardo produce frozen vegetables...
23/01/2019
If you are reading this, then you probably already know that centralized machine monitoring and automation of processes are two of today’s leading methods of optimization and thereby, ways of improving efficiency. However, machines in well-established production lines may be between 15 and 30...
19/11/2018
The push towards Industry 4.0 seems almost a prerequisite to stay competitive in the future. But that doesn’t necessarily mean you need to invest a huge amount of money from the start. Let’s imagine you want to learn a foreign language: You wouldn’t stay at...
26/09/2018
The world is constantly changing – and so are Operator Systems. Beginning of January, Operator Systems A/S HQ moves to a brand new office a few kilometers from our existing one. The new office address is: Vandtårnsvej 62, 62 A-B, 1, 2860 Søborg Denmark At...
13/12/2017
It seems that most manufacturers, at whatever stage of their Industry 4.0 journey, can make gains in production efficiency—and ultimately their bottom line—without investing more in the machinery or operating systems they already have in place. Is your ROI as good as you think it...
20/11/2017
Operator Systems has for more than 15 years developed and implemented MES and OEE software solutions for manufacturing companies worldwide. Operator Systems A/S has offices in Herlev and Krakow, Poland. Our focus is to ensure that technology is used to create overview, optimize and streamline...
09/06/2017
Do you know how much “hidden” value you have in your plant? Probably not – We can easily help you identify how much value you have “hidden”. It is a paradox that so many manufacturing companies still do not focus on how to maximize the...
20/04/2017
At Operator Systems, we are aware of the strong demand for mobile plant monitoring capabilities. We have already introduced our Operator OEE app. Following that trend, our team developed the new Operator Maintenance mobile application. The Maintenance App is aimed for the technical staff responsible...
12/04/2017
Once again, Operator Systems Poland will present its offer on the World Class Manufacturing – Produkcja Klasy Światowej conference. The Conference will take place on 26-27 April 2017 in Expo-Łódź – al. Politechniki 4, Łódź. On this conference, you will be presented with practical business...
12/04/2017
How can you get more out of your existing manufacturing capacity? At Operator Systems, we focus on how we can help manufacturing companies be more productive and effective using their current resources. We also know that it is crucial for you to know how your...
13/02/2017
We would like to introduce news regarding Operator and our focus on Industry 4.0 in the special edition of the Danish business paper Børsen – Analyse Industry. Read more about the Borsen magazine
17/12/2016
We are proud to announce that Mr. Morten Nielsen has accepted to be our new Chairman of the Board. Morten has more than 20 years of experience across various industries and have obtained extensive executable experience within fast-track turnaround, management consulting, business development, product...
08/11/2016
At Operator Systems, we know that it is crucial for you to know how your production operations are performing. Our clients need to be able to view not only an online performance snapshot, but to also have the ability to analyze their production data from...
08/11/2016
Operator Systems is proud to announce that Tarczyński, a prominent Food manufacturing company, has decided to invest in a new Operator OEE platform to strengthen its effectiveness and to increase its market competitiveness. Tarczyński has been operating for more than twenty five years as a...
08/11/2016
We would like to introduce a new and improved Operator Statistical Process Control (SPC) module. Through monitoring and controlling the process values, the SPC module ensures that your production continually operates at its full potential. Operator SPC allows for optimization of production with a...
07/11/2016
Operator Systems is presenting its streamlined methods of production optimization at a several seminars in Poland throughout the autumn. During these seminars, manufacturing companies will have the opportunity to learn about the tools Operator Systems offers to help them be more productive and efficient....
05/11/2016
How do you monitor your production performance today? Are you juggling tons of spreadsheets? At Operator Systems we focus on how we can help manufacturing companies being more productive and effective. We know that it is crucial for you to have an overview of how...
22/06/2016
Operator Systems A/S is proud to announce that OSTP has decided to invest in a new Operator MES platform to strengthen its effectiveness, market competitiveness, and to increase levels of customer satisfaction. OSTP is a Specialist Welded Stainless Steel Tubular Products manufacturer offering one of...
08/04/2016
We would like to introduce an updated version of our Dashboard and Analytic module. This improved version includes a redesigned layout; this layout displays a better overview on Key Performance Indicators, including equipment performance. With this updated version, it is now also easier to view...
08/04/2016
The Operator MES system relies on data gathered from the shop floor. To ensure the reliability of data, data must be gathered automatically and continuously. That is why the Operator team is constantly working on improving the performance and reliability of our machine integration solutions....
08/04/2016
Operator Systems is aware of the strong demand for mobile plant monitoring capabilities, and we know this demand will only increase. Therefore, we would like to introduce Operator OEE – a dedicated application for mobile devices. Operator OEE is an application which displays your...
08/04/2016
Effective as of November 16. 2015 Operator Systems has changed status from an ApS (Private Limited Company) to an A/S (Public Limited Company).
17/12/2015
We would like to introduce the news regarding Operator in the December issue of the European Food & Drink magazine: Read more about the Food & Drink magazine
17/12/2015
Over the past three months, Operator Systems has taken part of three conferences for managers of manufacturing companies. This is part of our continuing strategy to promote our approach to manufacturing information flow and data collection. The Operator MES/MOM suite integrates and complements all...
23/11/2015
Production plant managers invest a lot of time and money in establishing new production resources. Naturally, they expect to see evidence which proves that the investment was worth making. That’s why it is absolutely essential to measure key performance indicators (KPIs) like OEE – Overall...
16/11/2015
The ROI calculator for OEE offer different kind of simulations, like “what is our current OEE” based on few inputs. The output is also presented in financial terms. Based on this you can simulate the impact of changing the OEE figure or part of the...
28/09/2015
Operator Systems sees a strong demand for tablet reporting capabilities. Therefore we have developed a new framework which make it possible to enable reporting from all mobile devices like tablets. This functionality offers a new way of optimizing production execution, and makes it possible...
28/09/2015
Operator Systems presents our approach to information flow and data collection around manufacturing company. The Operator MOM suite integrates and complements all production data in one combined IT solution. System adds a layer between the ERP system and the shop-floor level systems. This not only...
01/07/2015
With great pleasure we would like to introduce that Lars Svejgaard has become a new member of Operator Systems consultant’s team. Lars is 42 years and educated Chemical Engineer from DTU. Furthermore Lars has a Master of IT from The IT University of Denmark...
01/06/2015
ABP Food Group has for 10+ years has used the Operator Dynamic Integrator in their ABP UK division. The Operator Integration Engine has been used to integrate customer order data into the production systems and production data back up to the central ERP layer from 7 factories, recently...
12/05/2015
According to Wikipedia, ‘The term “Industrie 4.0” originates from a project in the high-tech strategy of the German government, which promotes the computerization of the manufacturing industry. It refers to the fourth industrial revolution. The first industrial revolution was the mechanization of production using water...
12/05/2015
Nowadays, manufacturing companies need to adjust to an increasingly demanding environment. Globalisation, cost reduction and the continuing need to introduce new products forces manufactures to continuously improve the production process. It is within this context that most companies are initiating Lean cultures and programs to...
20/04/2015
Most production companies uses MES class systems as a production resources monitoring tool. Most of these solutions deliver a resource overview on a production line or some bottle neck machine level. The Operator Systems clients want to go to the next or – more accurately...
01/04/2015
On most of the plant sites, if anything does not go as expected it is important that the right actions are taken as soon as possible. The Operator solution offers a tool which delivers real time information for everyone who needs it. We would...
01/04/2015
In most production sites, efficiency is crucial. If anything does not go as expected it is important that the right actions are taken as soon as possible. The Operator solution offers the capability to integrate almost all standardized systems and databases. You can configure our...
30/03/2015
To strengthen our team in Poland we welcome Tomasz Pycia, who will start April 1st 2015 as MES consultant, working at our Krakow office. Tomasz is 34 years old. He was educated at the AGH University of Science and Technology and has built up his experience...
30/03/2015
I just had read an article about an artist who was searching for a needle in a haystack! It was an old article from the Daily Mail, but somehow I came upon it today. The author of the article explains: “It’s an age-old idiom, but...
17/03/2015
The Operator systems development team is proud to announce a new version of the Plant Overview feature that takes your real-time resources overview to a higher level. Plant Overview is designed to provide a machine’s wide range of KPIs. It provides online monitoring of...
11/03/2015
Last year, the tragic news that many people had become infected with Listeria hit the headlines around the world. One outbreak was traced to a food company which was shut down immediately. Read more There are many examples like this, maybe not always so shocking, but...
09/03/2015
Contact us today +45 4485 0190
Vandtårnsvej 62A, 1B
2860 Søborg, Denmark
Phone: +45 4485 0190
Support: +45 4485 0199